Traditionally, iron ore has been reduced with coke in a blast furnace and the hot metal product of the blast furnace containing carbon, manganese, silicon, sulphur and phosphorous, was subsequently refined in a steelmaking furnace. During ironmaking as well as during steelmaking, significant amounts of .
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Iron does not exist on the Earth as an element, but rather in the form of its oxides and sulphides in iron ore. They are the starting materials for the technical extraction of pig iron in the blast furnace. The blast furnace operates at 1900 °C in order to smelt iron from iron ore.
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At the bottom of the furnace the iron ore is chemically reduced. The blast reacts with the coke; carbon dioxide and carbon monoxide are formed at temperatures of up to 2000 °C. The carbon monoxide removes the oxygen from the iron ore resulting in pig iron production. Slag is formed from the other ore components and the additions. Casting bay
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Quora · extraction of aluminium, copper,iron and titanium . An ore is any naturallyoccurring source of a metal that you caneconomically extract the metal from. Aluminium, for example, is the most commonmetal in the Earth's crust, occurring in all sorts of minerals. Most of the elements especially metals Aluminum .
What is the final reaction in the blast furnace. The iron ore is reduced by the carbon monoxide (Fe2O3(s) + 3CO(g) > 2Fe + 3CO2) What are the impurities and how are they removed from the iron ore. iron ore contains silicon dioxide impurities and are removed using limestone.
Wrought iron is composed primarily of iron with 1 to 2% of added slag, the byproduct of iron ore smelting—generally a mix of silicon, sulfur, phosphorous, and aluminum oxides.
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SLAG IRON AND STEEL Blast Furnace Slag At blast furnace, the slag floating over molten pig iron (hot metal) is flushed out in slag pot and then sent to slag granulating plant or to cooling pits. Depending upon the cooling process, three types of slags are generated; namely, air cooled slag, granulated slag and expanded slag.
Separating the iron from the slag 2 The melted iron sinks to the bottom of the furnace. The limestone combines with the rock and other impurities in the ore to form a slag which is lighter than the iron and floats on top. As the volume of the charge is reduced, more is continually added at the top of the furnace.
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